BD (Becton, Dickinson and Company) Sr. Tooling & Molding Engineer in San Diego, California
Job Description Summary
Tooling & Molding Engineer is responsible for design and qualification of new, plastic injection mold tools for new product launch . Support technical assessment of supplier, and supplier selection. Proactively working with the production suppliers to create tools maintenance program (schedule repairs and qualifications in advance, issue detection and correction). Need a proactive, motivated and driven individual to lead the mold design and validations of new tools. Must have strong project management, communication and leadership skills.
Interact with Design Engineers to influence new product designs, design for mold-ability. Plastic part design review to make sure it meets recommended design practices.
Review drawing tolerances to insure that they meet SPI standards where applicable.
Support creating and submitting CB2's (request for capital funding)
Plastics Injection molded tool design review with molder and toolmaker to insure tool design is capable of producing high quality parts.
PPAP requirements. Write injection molding validation protocols using scientific injection molding principles. Collaborate with engineering, and quality engineering. Follow up on protocols approvals.
Review and summarize molding validation data from suppliers, write validation reports and follow up with the appropriate personnel on approvals.
Review injection molding design of experiments, viscosity study, gate freeze study, CPK, and inspection data, discuss out of spec dimensions with the engineers, tool makers, and molder so that corrective action can be implemented.
Review rubber part design and over mold considerations.
Ability to manage multiple projects, and to develop and maintain tool qualification schedules.
Work with molding suppliers to maintain healthy tool life, the tooling life cycle, to maintain an accurate tooling inventory spreadsheet (MML) in order to proactively plan for tool maintenance and replacement.
Supplier visits for tool validations, tool repair/maintenance requirements, et.
Update of the Master Mold List (tooling inventory)
Work with Suppliers, establish and validate secondary operations processes to provide capable processes.
Project management experience. Experience leading cross-functional teams using influence to deliver results.
Demonstrates advanced knowledge of Lean and Six Sigma processes and techniques in accordance with GMP's
Independently analyzes complex technical process problems and make recommendations for resolution is a plus
Independently performs moderately-complex process capability studies and process optimization is a plus
Assist in supplier audits and selection
Mentors external resource/contractors as required
Plastics material selection experience is a plus.
Perform material strength analysis with FEA results, and recommend alternate design solutions is a plus.
Perform mold flow and warp analysis to include part fill, sink, weld lines analysis, and optimization of gate location is a plus.
Review assembly design for ease of manufacturability (DFMA) is a plus.
Bachelor’s Degree in Mechanical Engineering or Plastics Engineering or related field, or, relevant equivalent experience. 7 years in mold design / procurement and plastics processing experience.
Tool design experience with injection molding is required.
Scientific Injection Molding tool qualification experience required.
Proficiency in Solidworks and understanding of Flow Analysis tools.
Experience with plastic materials, processing and scientific molding practices.
Excellent technical skills including project management, organization, planning and capital budgets relating to mold procurement and verification.
Demonstrated ability to apply problem solving and data analysis methods.
Excellent PC skills with proficiency with MS Office (Word, Excel, PowerPoint), various CAD programs.
Previous experience with Good Manufacturing Practice (GMP), ISO standards and Lean Manufacturing concepts desired.
Experience in an FDA regulated quality environment
Willingness and ability to travel domestically and internationally up to 25%.
Strong project management skills with experience leading projects from beginning to end
Primary Work Location
USA CA - San Diego TC Bldg C&D
US BD 1st Shift 8am-5pm (United States of America)
Becton, Dickinson and Company is an Equal Opportunity/Affirmative Action Employer. We do not unlawfully discriminate on the basis of race, color, religion, age, sex, creed, national origin, ancestry, citizenship status, marital or domestic or civil union status, familial status, affectional or sexual orientation, gender identity or expression, genetics, disability, military eligibility or veteran status, or any other protected status.